Batch Management Replacement Yields High Returns

Global food  manufacturer suffered long enough with problematic  batch control system for its 12 mixing stations and 24 ingredient delivery systems.  What was the solution?

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What is Your Manufacturing Challenge?

Expand Manufacturing Capability

The right capital investments will ensure the health and growth of your company.  Lower your risk and feel confident that you are investing your capital in the best solutions for your business’ future.

INCREASE OPERATIONAL EFFICIENCY

Smarter solutions and decisions come from unleashing the power of the data from your plant floor to enable you to start the Smart Manufacturing journey for improved efficiency and increased profitability.

Expand Manufacturing Capability

The right capital investments will ensure the health and growth of your company. Deciding which systems to install, designing solutions to meet long-term needs, and adopting the right technologies are critical factors that require expertise to answer and a disciplined approach to successfully deploy. Lower your risk and feel confident that you are investing your capital in the best solution for your business’ future.

Batch Management Replacement Yields High Returns

A global snack baker reduced quality losses and downtime, and increased yield by 30% after replacing their batch management and control system. They eliminated downtime, achieved a 25% improvement and a one-year payback.

Emulation is a Game Changer for Instant Startup

A global beverage company added a new bottling line that included both new and existing equipment.  Moving into Startup confident that the new line would ramp up quickly and meet their business objectives was easy with simulation.

Polytron Smart Manufacturing Full System Brochure

Many manufacturers are overwhelmed with the amount of effort, level of detail, or expertise required to successfully complete capital projects and ensure the investment meets their company’s goals. A proven, disciplined approach to project execution

Increase Operational Efficiency

Smarter solutions and decisions come from unleashing the power of the data from your plant floor to enable you to start the Smart Manufacturing journey for improved efficiency and increased profitability. Identifying and implementing the right technology, process, and organizational changes required to leverage that data delivers the highest value. Data-driven projects can produce a quick return and influence – even reduce – critical capital expenditure projects.

Have You and Your Machines Talked Lately?

Data from the machines you have on the plant floor can give insight into what they need to earn you more money.  Six months after deploying a MOM solution this beverage manufacturer was realizing a 20% improvement in their OEE.

Bottle Lines, Bottlenecks, and Bottom Lines

Assessing and simulating their current bottling operation, a global consumer goods manufacturer discovered how to improve OEE by 100%. Making changes to their line provided opportunity to avoid capital expansion while lowering operating costs.

The Smart Manufacturing Maturity Checklist

Struggling with understanding how to get started on your Smart Manufacturing journey?  Use this tool to assess where you are today, and what you need to do to ensure…

What our clients say

"They don’t come to me with a cookie-cutter solution. They are identifying our problems and come up with solutions to meet my needs."

Beverage Manufacturer

We commend Polytron for the exhaustive and intensive process of re-writing our batching system and ingredient sequence process to make this initiative a tremendous success. Utilizing a unique and high effectively emulation technique, the system startup occurred over a holiday weekend. Polytron met all milestones and completion dates as agreed and to our complete satisfaction.

Global Snack Manufacturer

"Polytron’s multi-phased approach allows for an orderly execution of the project with adequate time for decisions and refinements throughout the process."

Consumer Goods Manufacturer

"Polytron has been a long-standing part of our engineering support team coming alongside our own engineers to provide project management and independently-managed engineering services to free up our own engineering time. They have a deep bench that can support engineers on the project and onsite to cover a wide range of knowledge areas."

Global Food and Beverage Manufacturer

"I can rely on the engineers at Polytron to help whether it’s an emergency or a planned system upgrade. Over the past 15+ years, Polytron has consistently provided capable people and reliable support."

Consumer Goods Manufacturer

"Polytron’s project management methods are the best in the market. No matter which company I work for or the manufacturing, packaging or process solution I need, Polytron is my first choice and preferred partner to help me and my employer be successful."

Food and Beverage Manufacturing

Featured Insights

Bottle Lines, Bottlenecks, and Bottom Lines

Assessing and simulating their current bottling operation...

Read More

Have You and Your Machines Talked Lately?

Six months after deploying a MOM solution and achieving...

Read More

Batch Management Replacement Yields High Returns

A global snack baker eliminated quality losses and...

Read More