What is Your Manufacturing Challenge?

Expand Manufacturing Capability

The right capital investments will ensure the health and growth of your company.  Lower your risk and feel confident that you are investing your capital in the best solutions for your business’ future.

INCREASE OPERATIONAL EFFICIENCY

Smarter solutions and decisions come from unleashing the power of the data from your plant floor to enable you to start the Smart Manufacturing journey for improved efficiency and increased profitability.

Expand Manufacturing Capability

The right capital investments will ensure the health and growth of your company. Deciding which systems to install, designing solutions to meet long-term needs, and adopting the right technologies are critical factors that require expertise to answer and a disciplined approach to successfully deploy. Lower your risk and feel confident that you are investing your capital in the best solution for your business’ future.

Batch Management Replacement Yields High Returns

A global snack baker reduced quality losses and downtime, and increased yield by 30% after replacing their batch management and control system. They eliminated downtime, achieved a 25% improvement and a one-year payback.

Digital Twin Allows Rapid ESL Commissioning

A global beverage company added a new bottling line that included both new and existing equipment.  Moving into Startup confident that the new line would ramp up quickly and meet their business objectives was easy with simulation.

Polytron Smart Manufacturing Overview

Many manufacturers are overwhelmed with the amount of effort, level of detail, or expertise required to successfully complete capital projects and ensure the investment meets their company’s goals. A proven, disciplined approach to project execution.

Increase Operational Efficiency

Smarter solutions and decisions come from unleashing the power of the data from your plant floor to enable you to start the Smart Manufacturing journey for improved efficiency and increased profitability. Identifying and implementing the right technology, process, and organizational changes required to leverage that data delivers the highest value. Data-driven projects can produce a quick return and influence – even reduce – critical capital expenditure projects.

NEW! Sipping on Success - Have You and Your Machines Talked Lately?

NEW ! – Data from the machines you have on the plant floor can give insight into what they need to earn you more money.  Six months after deploying a MOM solution this beverage manufacturer was realizing a 20% improvement in their OEE.

Digital Twin Gives Clarity to Bottling Line Issues and Doubles OEE Output

A comprehensive line audit and an exact 3-D simulation model of the production line created clarity about issues and showed that replacing the culprit machine would reveal underlying problems that could be remedied. With emulation, shutting down production lines is prevented resulting in reduced operational costs and avoiding a costly capital expansion.

The Smart Manufacturing Maturity Checklist

Struggling with understanding how to get started on your Smart Manufacturing journey?  Use this tool to assess where you are today, and what you need to do to ensure…

What our clients say

"I have worked with Polytron for 15+ years, I found that Polytron is as adept at handling the unexpected as they are at planning and managing the expected. The enabler for this level of performance and I believe their competitive advantage, lies in their project management expertise. They do not just exist to get the project completed. They excel where others have fallen, crashed and burned."

Food and Beverage Manufacturing

"We have the trust and confidence that Polytron will always deliver high-quality work with talented people and innovative solutions and we continue to engage them for initiatives for Smart Manufacturing and Digital Transformation."

Global Food and Beverage Manufacturer

"They are very capable. They provided us with a solution that works. Some places will come up with solutions that don't always work. There was no trial and error with Polytron. I didn't need to put so much effort in."

Medical Device Manufacturer

"Polytron's demonstration of strong technical skills, background experience on similar RFID projects, and professionalism with focus on meeting the needs of our key stakeholders have been the cornerstone of our success on this project."

Water Filtration Manufacturer

"Polytron is better than other companies that I work with. It would be hard to bring somebody else in to fill the niche they fill. Polytron understands the business side of it."

Consumer Packaged Goods Manufacturer

"We have trust in the quality and integrity of Polytron’s management, engineers and their dedication to our projects. We have worked with Polytron for over 21 years on projects across our various companies."

Global Food and Beverage Manufacturer

Featured Insights

Digital Twin Gives Clarity to Bottling Line Issues and Doubles OEE Output

A comprehensive line audit and an exact 3-D simulation...

Read More

Sipping on Success – Deploying Smart Manufacturing to Improve Productivity

Co-authored with Parsec Corporation - In the process...

Read More

Batch Management Replacement Yields High Returns

A global snack baker eliminated quality losses and...

Read More

Upcoming Events

The are no upcoming events scheduled.