What is Your Manufacturing Challenge?

Expand Manufacturing Capability

The right capital investments will ensure the health and growth of your company.  Lower your risk and feel confident that you are investing your capital in the best solutions for your business’ future.

INCREASE OPERATIONAL EFFICIENCY

Smarter solutions and decisions come from unleashing the power of the data from your plant floor to enable you to start the Smart Manufacturing journey for improved efficiency and increased profitability.

Expand Manufacturing Capability

The right capital investments will ensure the health and growth of your company. Deciding which systems to install, designing solutions to meet long-term needs, and adopting the right technologies are critical factors that require expertise to answer and a disciplined approach to successfully deploy. Lower your risk and feel confident that you are investing your capital in the best solution for your business’ future.

Batch Management Replacement
Yields High Returns

A global snack baker reduced quality losses and downtime, and increased yield by 30% after replacing their batch management and control system. They eliminated downtime, achieved a 25% improvement and a one-year payback.

Digital Twin Gives Clarity to Bottling
Line Issues and Doubles OEE Output

A comprehensive line audit and an exact 3-D simulation model of the production line created clarity about issues and showed that replacing the culprit machine would reveal underlying problems that could be remedied. With emulation, shutting down production lines is prevented resulting in reduced operational costs and avoiding a costly capital expansion.

Increase Operational Efficiency

Smarter solutions and decisions come from unleashing the power of the data from your plant floor to enable you to start the Smart Manufacturing journey for improved efficiency and increased profitability. Identifying and implementing the right technology, process, and organizational changes required to leverage that data delivers the highest value. Data-driven projects can produce a quick return and influence – even reduce – critical capital expenditure projects.

NEW! Sipping on Success - Have You and Your Machines Talked Lately?

NEW ! – Data from the machines you have on the plant floor can give insight into what they need to earn you more money.  Six months after deploying a MOM solution this beverage manufacturer was realizing a 20% improvement in their OEE.

The Smart Manufacturing Maturity Checklist

Struggling with understanding how to get started on your Smart Manufacturing journey?  Use this tool to assess where you are today, and what you need to do to ensure…

What our clients say

"By emulating a new system program in order to optimize the system before construction completion allowed us to reduce the required start-up time on our production lines and ensured a reliable turnover of operations.Their combination of technical mastery and superb customer service are the reasons we continue to engage them on projects."

Consumer Goods Manufacturer

"Polytron has been a long-standing part of our engineering support team coming alongside our own engineers to provide project management and independently-managed engineering services to free up our own engineering time. They have a deep bench that can support engineers on the project and onsite to cover a wide range of knowledge areas."

Global Food and Beverage Manufacturer

"Polytron is better than other companies that I work with. It would be hard to bring somebody else in to fill the niche they fill. Polytron understands the business side of it."

Consumer Packaged Goods Manufacturer

"They are very capable. They provided us with a solution that works. Some places will come up with solutions that don't always work. There was no trial and error with Polytron. I didn't need to put so much effort in."

Medical Device Manufacturer

"We have trust in the quality and integrity of Polytron’s management, engineers and their dedication to our projects. We have worked with Polytron for over 21 years on projects across our various companies."

Global Food and Beverage Manufacturer

"These guys keep in the forefront the impact of what they do. They are always a benefit in that they are looking past their finite scope into overall performance. They do more than just controls. They are looking at how their work impacts other parts of the project. They definitely don’t work in a silo."

Nutraceutical Manufacturer