SIPPING ON SUCCESS: VIEW WEBINAR NOW

To meet the increased customer demand for their best-selling tea, Milo’s Tea Company needed to find a way to optimize their existing operations to produce more cases. While they initially thought the best course of action was to open an additional manufacturing facility, the team at Milo’s Tea found themselves asking the pertinent question, are we getting the most out of our existing assets?

Multiple phases were deployed over 24 months. From being able to create 55% more cases from their existing assets, to achieving an ROI within 3 months of the first phase, the results Milo’s Tea experienced with their TrakSYS implementation let the team know they had made the right decision.

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What is Your Manufacturing Challenge?

Expand Manufacturing Capability

The right capital investments will ensure the health and growth of your company.  Lower your risk and feel confident that you are investing your capital in the best solutions for your business’ future.

INCREASE OPERATIONAL EFFICIENCY

Smarter solutions and decisions come from unleashing the power of the data from your plant floor to enable you to start the Smart Manufacturing journey for improved efficiency and increased profitability.

Expand Manufacturing Capability

The right capital investments will ensure the health and growth of your company. Deciding which systems to install, designing solutions to meet long-term needs, and adopting the right technologies are critical factors that require expertise to answer and a disciplined approach to successfully deploy. Lower your risk and feel confident that you are investing your capital in the best solution for your business’ future.

Batch Management Replacement Yields High Returns

A global snack baker reduced quality losses and downtime, and increased yield by 30% after replacing their batch management and control system. They eliminated downtime, achieved a 25% improvement and a one-year payback.

Emulation is a Game Changer for Instant Startup

A global beverage company added a new bottling line that included both new and existing equipment.  Moving into Startup confident that the new line would ramp up quickly and meet their business objectives was easy with simulation.

Polytron Smart Manufacturing Full System Brochure

Many manufacturers are overwhelmed with the amount of effort, level of detail, or expertise required to successfully complete capital projects and ensure the investment meets their company’s goals. A proven, disciplined approach to project execution

Increase Operational Efficiency

Smarter solutions and decisions come from unleashing the power of the data from your plant floor to enable you to start the Smart Manufacturing journey for improved efficiency and increased profitability. Identifying and implementing the right technology, process, and organizational changes required to leverage that data delivers the highest value. Data-driven projects can produce a quick return and influence – even reduce – critical capital expenditure projects.

NEW! Sipping on Success - Have You and Your Machines Talked Lately?

NEW ! – Data from the machines you have on the plant floor can give insight into what they need to earn you more money.  Six months after deploying a MOM solution this beverage manufacturer was realizing a 20% improvement in their OEE.

Bottle Lines, Bottlenecks, and Bottom Lines

Assessing and simulating their current bottling operation, a global consumer goods manufacturer discovered how to improve OEE by 100%. Making changes to their line provided opportunity to avoid capital expansion while lowering operating costs.

The Smart Manufacturing Maturity Checklist

Struggling with understanding how to get started on your Smart Manufacturing journey?  Use this tool to assess where you are today, and what you need to do to ensure…

What our clients say

"Technology, project management and timeliness. Project management gets it right, but they also do things on time. That is some of what separates them from the rest."

Nutraceutical Manufacturer

"By emulating a new system program in order to optimize the system before construction completion allowed us to reduce the required start-up time on our production lines and ensured a reliable turnover of operations.Their combination of technical mastery and superb customer service are the reasons we continue to engage them on projects."

Consumer Goods Manufacturer

"Things are more automated now. It can get really complicated. You really need someone who understands the deep details of how our system works. Polytron has that expertise. They save us money by not having to start the process over each time. They know our business."

Beverage Manufacturer

"They don’t come to me with a cookie-cutter solution. They are identifying our problems and come up with solutions to meet my needs."

Beverage Manufacturer

"One thing that separates Polytron is that they bring me new ideas that are happening in the workplace - that are cutting edge."

Beverage Manufacturer

"Polytron’s multi-phased approach allows for an orderly execution of the project with adequate time for decisions and refinements throughout the process."

Consumer Goods Manufacturer

Featured Insights

Bottle Lines, Bottlenecks, and Bottom Lines

Assessing and simulating their current bottling operation...

Read More

Sipping on Success – Have You and Your Machines Talked Lately?

In the process of considering a costly capital expenditure...

Read More

Batch Management Replacement Yields High Returns

A global snack baker eliminated quality losses and...

Read More

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