Integrating and
Engineering Innovative
Manufacturing Solutions

In a time of Supply Chain Disruption - What can you do NOW to improve performance?

Smart Manufacturing

Polytron helps manufacturers develop and implement their digital transformation strategy and road map, which includes integrating data from all of the different manufacturing systems into one contextualized source of information.

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Integrated, Actionable Data Improves OEE

Polytron helps a global beverage producer leverage data to find opportunities to increase efficiency without replacing aging equipment.

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Expand Manufacturing Capability

The right capital investments will ensure the health and growth of your company. Deciding which systems to install, designing solutions to meet long-term needs, and adopting the right technologies are critical factors that require expertise to answer and a disciplined approach to successfully deploy. Lower your risk and feel confident that you are investing your capital in the best solution for your business’ future.

Case Studies

Expanding Packaging Capacity

When one of your largest retailers is asking for a packaging change to better meet consumer demand, you want to respond fast. 

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SAFETY VERIFICATION AND VALIDATION

New line requires quick commissioning and startup while ensuring company safety specifications are met with machines coming from multiple vendors. 

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Increase Operational Efficiency

Smarter solutions and decisions come from unleashing the power of the data from your plant floor to enable you to start the Smart Manufacturing journey for improved efficiency and increased profitability. Identifying and implementing the right technology, process, and organizational changes required to leverage that data delivers the highest value. Data-driven projects can produce a quick return and influence – even reduce – critical capital expenditure projects.

NEW! Sipping on Success - Have You and Your Machines Talked Lately?

NEW ! – Data from the machines you have on the plant floor can give insight into what they need to earn you more money.  Six months after deploying a MOM solution this beverage manufacturer was realizing a 20% improvement in their OEE.

The Smart Manufacturing Maturity Checklist

Struggling with understanding how to get started on your Smart Manufacturing journey?  Use this tool to assess where you are today, and what you need to do to ensure…

What our clients say

"I can rely on the engineers at Polytron to help whether it’s an emergency or a planned system upgrade. Over the past 15+ years, Polytron has consistently provided capable people and reliable support."

Consumer Goods Manufacturer

"They were able to reduce unneeded software complexity that dramatically simplified the operation when we retrofitted our distribution conveyor systems controls. Ease of diagnostics and component reliability has decreased downtime, simplified maintenance, increased reliability, and aided us in efficiency."

Consumer Goods Manufacturer

"It is evident that they are all well trained in project management methodology. The most impressive aspect of Polytron is the completeness of their solutions using a systematic approach to problem solving with a roadmap to guide the client toward both short and long-term success."

Tobacco Manufacturer

"We have trust in the quality and integrity of Polytron’s management, engineers and their dedication to our projects. We have worked with Polytron for over 21 years on projects across our various companies."

Global Food and Beverage Manufacturer

"Polytron has done an excellent job with design and integration on our new packaging line. Design work has been on time and high quality. Polytron has done an excellent job supporting major equipment purchases. The Polytron team is responsive, productive and efficient."

Chemical Manufacturer

"These guys keep in the forefront the impact of what they do. They are always a benefit in that they are looking past their finite scope into overall performance. They do more than just controls. They are looking at how their work impacts other parts of the project. They definitely don’t work in a silo."

Nutraceutical Manufacturer

Kasey Tyring

Restoring Production Performance

A beverage manufacturer was experiencing unexpected production losses, but the source of the problem was still unknown. Communication disruptions between factory floor assets would prompt system shutdowns causing time-consuming repairs.

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